Prospective digitlization is machined

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Css" Type=text/css Rel=stylesheet> is in project of cubic meter of earth and civil engineer, the squeezing ramming of cubic meter of earth and road stone is having conclusive effect to cubic meter of earth and viatic quality. To satisfy technology and economically requirement, task of squeezing ramming of each cubic meter of earth must use corresponding device. In sphere of equipment of squeezing ramming technology, the BMW case that precedes as global market (Bomag) company (place where troops are stationed: German Boppard) offer use at cubic meter of earth, bitumen and rubbish to fill bury the squeezing ramming equipment of field, use at stabilizing spot of road surface of machine of earthy road mix and bitumen the mechanical product with the very wide range such as the Leng Zaisheng equipment, equipment that with Yu Lu face mill dig and road surface booth lay. These mechanical equipment can be divided about it is kinds 20 products are old, these products from equipment of light-duty squeezing ramming (ramming machine, forward / regressive machine of walking oscillatory flat tamper, walk behind is two-way and oscillatory roll press) , to bitumen (serial boils pressure, tire boils pressure, machine of road booth shop) with edaphic project (roll machine of squeezing ramming of press, soil) manage finally to flotsam (rubbish is filled bury machine of field squeezing ramming) with use at stabilizing earthy road to reach to be used at spot of bitumen road surface Leng Zaisheng. At the same time the enterprise is opposite of cubic meter of earth and circumstance of road surface squeezing ramming measure, test and verify and face of check proved recipe, BMW pattern company is in the whole world lead position. BMW pattern company still is set in China and United States assemble a factory. And whole production has in Boppard of company place where troops are stationed. The company shares 2000 workers in the whole world, there are 1300 in Boppard. The company is abstained with very wide product variety and very high component rate have production. Especially vibration and squeezing ramming mechanism are principal the crucial technology that the treatment of the spare parts is machining. In cutting treatment, basically used the accurate cutting tool that provides by supplier of 4 big tool. And boring tool is almost only it is by the accurate cutting tool that comes from German Friekenhausen city expert Wohlhaupter company is offerred. Digibore essence boring cutter: Cutting tool deployed compositive number to show, this modular cutting tool system has simple and reliable operation already, have higher reliability and tall productivity again. The product breed of 90% is made full use of " we basically use a diameter to arrive in 19mm the boring cutter of 500mm limits " , the say of leader member Mr Holger Michels of branch of cutting of BMW pattern company. "Here, the boring cutter of essence of life that resembles typical imitate measuring preliminary adjustments likewise with the rough machining cutting tool at prior operation is provided or the cutting tool of structure of digital preliminary adjustments gets applied in that way. When the batch that so that get used to put into production,centers, we are used thick - essence of life is compound cutting tool. " to bigger diameter limits bore hole, for example the aperture of boring 230mm or 270mm diameter, still use the boring tool with adjustable tool carrier morely. Why? Once upon a time, BMW pattern company ever the cutting tool that oneself had made such size diameters. But at that time, people already cutting tool of Multibore of appreciate Wohlhaupter company is being machined flexible the advantage with cost respect. "And the opening that we still used all sorts of differring machines cutting tool. Final the cutting tool that we use occupies breed of Wohlhaupter company product to count 90% " , mr Michels is summed up. With range of products for, combiline is to belong to likewise resemble Balance boring cutter and Digibore boring cutter this kind product breed. Because BMW pattern company often returns the work that processes bigger aperture, used heavy-duty cutting tool so, be in a these cutting tool that choose are medium had not mentioned Alu-Line boring cutter. "Of course, undertake changing a knife can be finite on susceptive load on our machine tool. Accordingly, each kilograms weight wants plan (be opposite especially longer cutting tool) . Because this employs aluminium alloy light-duty structure, having particularly main effect to us. " the cutting tool that uses Wohlhaupter firm, it is very important that management of responsible to be in BMW pattern company cutting tool and adjustment Hermann Muders say natively first, its importance basically has two sides: It is modular, 2 it is flexible. The system offerred the cutting tool that becomes to be being assembled via formulary interface by standard component to be in cutting tool diameter and length respect are numerous combination. "As standard component, all these component have very high utilization rate " , mr Muders say. "This saved our time and cost. For example, when we take no account of inventory, we order goods, and cutting tool can reach a plant the following day. " series of boring cutter of Digibore of no less than in that way: The Balance system of self-poise also can reach capacity of the displacement that move a knife accurately 0.

002mm. Photoelectron moves knife displacement to measure the measure that can implement micron precision step to amend, it is not important to use such dimension to amend backlash. On a Nbh290 of H ü Ller Hille machining center, use a Balance boring tool that is used at machining 100-130mm limits aperture, boring 120mm diameter and the many aperture with tolerancepublic errand stricter requirement. Change direction now use digitlization since cutting tool is old, in the BMW pattern company of Boppard, imitate measures the cutting tool of preliminary adjustments to be used in reliable ground, and in a year many previously, begin to change the boring of essence of life of digitlization to cutting tool gradually. The much class that the cause that causes this kind of change is an enterprise is made. "Jumping-off place is, we want to decrease the adjustment of cutting tool to lowermost rate, get on installation of most cutting tool in the machine tool at the same time and deposit in knife box, " Mr Michels is recollected. "Get off, measure, use, the target that this is us. "In the meantime, the dependability that should improve treatment process again and improve productivity. Then Wohlhaupter company protocol the proposal that a cutting tool supplies, this proposal besides use vernier to move a knife outside boring cutter of this kind of typical essence of life, still include to use the boring tool of essence of life that shows of the number. Finally, I decide a variety of changing to use those who digitlize cutting tool model boring cutter of essence of life. Because, the advantage that we believe firmly this kind of cutting tool " , mr Michels say. "We expect to want when prepare and loading new work not only fast, and the risk that reduces generation waste even. " this is a right decision, apply for many times in what boring tool of Digibore or Balance series essence of life got during this confirm. For example, in the reading that undertakes when cutting tool preliminary adjustments. Once upon a time, skilled worker undertakes the measurement of a cutting tool circulates, it is right above all cutting tool undertakes metrical, adjust certain mental allowance with vernier next. Current, the adjustment of cutting tool basically with once upon a time is same completely. But, we turned scale into the figure, reduced adjust an error. Because, even if the professional that has experience also can have error rate, and this kind of error uses digital technology to still can get decreasing again. "But, to BMW pattern company, still have a lot of other and serious problems with what reading precision appears at the same time. " when amending dimension, ought to notice imitate type adjusts a structure to inspect the clearance problem that adjusts directional place existence, mr Michels say, "And adjust to digital type, need not consider what what exist to adjust clearance, because, what what it shows is cutting edge adjusts shift actually only, we are dedicated go up at the real shift quantity of edge. Accordingly, through raising reading precision, we can reduce waste greatly. " simple operation, reliable adjustment and reading and higher reliability, although will look from the angle of mill business, this is the most outstanding advantage that digitlizes cutting tool of boring of essence of life. Domestic selling manager Mr Thomas Dunnebier of Wohlhaupter company was made to this emphasize particularly. "Using finish machining cutting tool is to carry out final a treatment process " , he emphasizes saying. "Accordingly, one has the member that of higher value is a treatment, the loss that the reject place that arises possibly causes will be very costly. As contrary as this, our cutting tool undertakes machining with taller productivity and high process reliability. " on the dependability that the cutting tool of Wohlhaupter company still basically is based on system of digitlization cutting tool. "In the production of our company, the workpiece data that we process 90% it is cast-iron, simple to this kind of material treatment always can produce the dust that cut bits. " Mr Muders say. "Here, adoption digitlization device won't produce the problem that makes its are damaged. After all the diameter of cutter hub is defended. " although use cooling lubricating fluid,also do not have any misgive. Digital part is to install in the box, because cooling passageway is complete,be more from cutter hub pass somewhere else, so both neither of this number part can get exterior won't be damaged in-housely again. To working security, digitlizing the sources of energy of the component to supply often is discussion subject, in Wohlhaupter company responsible technology seeks advice and Mr Thomas Faulhaber of the sale used very clear fact to make a reply to this problem: "Make an appointment with those who have 5500 times to put through, explained batteries has quite long life. When the service life swift end of batteries, can pass show ' batteries electric energy is insufficient ' , change new battery in order to indicate an user. " be in when cutting tool especially 30 seconds (the time after pointing to cutting tool out of service, interpret is noted) later, always can stop a power supply automatically. "All results of these generation are, have the time that its used some of cutting tool to exceed already one year, and we still did not change batteries " , mr Michels such say. "Additional, we used all sorts of different boring tool, in order to machine different workpiece aperture, we change roughly every year batteries. Of final batteries using up is very few as expected. " the Boppard of place where troops are stationed that uses digitlization essence boring cutter to undertake machining is in BMW pattern company has a lot of case. "Each component part that we make has almost cooperate aperture, the treatment that no matter be bracket, pedestal or aperture,can one kind cooperates aperture now " , mr Muders say. For example, machine can the oscillatory flat tamper that around walks (the squeezing ramming of road surface of each paragraphs of viatic that machine of this kind of ramming can use at communal driveway to tell court) . Here, after bore and rough machining undertake on sincere material, adjust limits to be with a diameter (100 ～ 130) the boring cutter boring of Mm is having 4 kinds to differ the aperture of assorted many 120mm. To this kind of aperture, bearing made manufacturer set more severe noncombatant duty. "Such public errand, we are machined not only through cutting tool of boring of essence of life reliable, and in maintain cutting tool more macrobian life while still can acquire very high workpiece surface quality " , mr Michels say. These narrates OK and immediate impacts arrive the treatment of casing of vibrator of roller of vibration of series connection gyro wheel, and the core component that series connection gyro wheel is BMW pattern company. Here, as fathering to resembling turning relatively the garden outside the axial diameter of tolerancepublic errand in that way, machine with higher quality reliably with the process likewise cooperate aperture. All these are very apparent: Cutting tool of digitlization essence boring got many sided use in high accuracy production. "This also gets confirming in the preliminary adjustments of cutting tool " , mr Muders such say. "Almost right each order, we prepared the boring cutter of number or imitate generation at least. " Holger Michels, thomas Dunnebier, hermann Muders and Thomas Faulhaber (from left to right) think consistently: Number shows cutting tool belong to future. Current, the size range of pipe bent that digitlizes cutting tool is amounted to 0.

4 ～ 3225mm " to can satisfy such applied limits, circumstance of the machinist that is engaged in cutting treatment for every and every treatment offers first-rate solution, the series product that uses us accordingly is very appropriate " , mr Dunnebier emphasizes. "Here, those who belong to high-end version is the digitlization technology product that we offer since 2003. Current like at that time, process of market need treatment is mixed reliably the operation is simple, can make the cutting tool of important contribution to improve productivity. For this, we are driven developed digital technology. " this is two when at present Wohlhaupter company puts in the market new range of products. In the past, the diametical limits of cutting tool of boring of this kind of essence is 0.

4 ～ 34mm, and at present its diameter limits already from 0.

4mm expands 3225mm, in the meantime, cutting tool realized digitlization completely. "Cutting tool of this kind of digitlization is in the whole world is unique " , mr Dunnebier emphasizes saying. "The way that the selling quantity of this kind of cutting tool demonstrates to we walk along is correct. The boring tool of essence of life of 20% was being sold in the whole world is digital system cutting tool. The development direction that digitlizes cutting tool is increasing increasingly. We believe firmly, main effect still will have in digitlizing a technology to produce a course in what did not come. Accordingly, we will drive cutting tool to digitlize technical development further with all one's strength according to the demand of the market. We will drive cutting tool to digitlize technical development further with all one's strength according to the demand of the market.. CNC Milling